WEBVTT

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So, we have been discussing about the basic
I-square L circuit that is the integrated

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injection logic, in which we use both pnp
and npn transistor. The pnp transistor is

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used as the current source. We use a lateral
pnp for this application and we have an npn

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transistor, we use a vertical npn transistor.
The difference in this I-square L npn transistor

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is that it is operating in an inverted mode.
That is at the top surface we have the collector

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and the substrate is the emitter. So, this
npn transistor is operating in an inverted

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mode and we have already seen that we can
either add an n plus collar to this I-square

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L circuit, if we want to facilitate hole injection
in the direction of the npn transistor and

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we can replace this n plus collar with an
oxide isolation also. The oxide isolation

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will have the advantage of space saving, but
at the same time we have to provide multiple

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base contacts if we want to avoid the problem
of the unequal drives.

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So, with this background, let us now concentrate
on a more advanced I-square L technology,

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where we use oxide isolation, yes; we use
multiple base contacts, yes and we align the

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base contacts automatically. Thus the name
self-aligned process; we have a self-aligned

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process, whereby the base contacts are aligned
automatically with respect to the n plus collectors

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and we will see that in doing so, in developing
this self-aligned I-square L technology, we

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take the help of various sophisticated technological
steps, for example ion implantation, for example

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dry etching, for example chemical vapour deposition.
So, this advanced self-aligned I-square L

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technology is possible or was first made possible
because of the advent of these technologies.

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Let us now take a look at this self-aligned
I-square L structure.

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You know that in the I-square L structure,
we started off with the n on n plus substrate.

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This is permanently grounded and we have

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oxide isolation. The devices will be housed
here, so we will have a p region here and

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another p region here, right. This is going
to be my pnp transistor and in here I will

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diffuse in and we will have the npn transistor.
Now, in the self-aligned I-square L technology

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also, up to this the process steps are exactly
similar, exactly the same.

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So, what we have is ..... Then, we grow a
thin oxide over this. This is thinner than

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this oxide, but it is not very thin; it is
thick enough to mask. In the next step, we

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deposit; we do not dope, we do not diffuse,
we deposit arsenic doped polysilicon over

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the p-type region topped with CVD silicon
dioxide
and pattern it. That is to say I have actually

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skipped one intermediate step. You first deposit
this arsenic doped

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poly all over the region, then you top it
up with
CVD SiO 2 and then you pattern it, so that

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it is retained only over these regions. So,
this arsenic doped poly is going to act as

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the collectors of the npn transistor.

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Now, you see, my next job is going to be to
find out where I should put my base contacts.

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You know that I should have multiple base
contacts that is I should have one base contact

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here, one base contact here, like that, yes;
at the same time, you know that the base contact

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should not be in touch with the collector,
should not be in touch with the collector,

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it will short. In that case, I will have the
base collector short. So, I must put the base

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contacts properly. How do I do that? In doing
this, we take the help of another CVD layer

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of silicon dioxide that is to say we deposit
another silicon dioxide layer by chemical

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vapour deposition.

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So, I have two layers of CVD SiO 2. The first
CVD layer was put on top of the arsenic doped

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poly and patterned, so that only the poly
region has a cap of CVD SiO 2. In the next

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step, I have deposited another layer of CVD
SiO 2 all over the place, right; fine. Now,

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my next step is to anisotropically etch part
of this CVD SiO 2 layer. When I say anisotropically

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etch, I mean that the etching is only going
to be in this direction, in the vertical direction.

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I can do that by using the dry etching technique,
by suitably adjusting the etching conditions

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and I partly etch that is I etch only this
much. So, what is going to happen? This is

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going to be removed from all these portions,
but going to be retained at the side walls

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and at the top. So, you see, now, in addition
to having the top capping layer of CVD SiO

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2, I have also added a side wall of CVD SiO
2 to my n plus poly regions, agreed. Now,

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all I have to do is to deposit the metal,
aluminium, right and I etch this aluminium,

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this is a non-critical etching, from certain
regions.

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So, you see, in one shot you have provided
all the base contacts, multiple base contacts,

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right. So, this is the self-aligned I-square
L technology, in which you make use of the

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more advanced etching technology that is the
dry etching, the anisotropic etching, whereby

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you retain the side walls of CVD SiO 2 and
remove silicon dioxide from everywhere else

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and this side walls of silicon dioxide actually
provides the self-aligned technique, right.

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It protects the collector regions from getting
shorted with the base metal contact. So, this

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is the self-aligned I-square L technology.

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You know, I told you previously that all the
transistors we have discussed so far, the

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bipolar junction transistors, they are, so
to speak, more or less general transistors,

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general npn transistors. We have not been
very specific as to what their performances

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are. I-square L of course is a different story;
because of its particular circuit configuration,

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you need to realize both a pnp and npn transistor
and it is a merged transistor logic. So, we

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have discussed the particular building block
of an I-square L in detail. But, nowadays

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as we are going for faster and faster circuits,
you know bipolar junction transistors are

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faster circuits compared to MOS. We say that
bipolar junction transistors are high speed

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and MOS are high density. So, when we are
going for high speed transistors, we talk

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about bipolar junction transistors. We use
bipolar junction transistors in ECL, emitter

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coupled logic. These are the fastest circuits.

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Now, when I want to have such a high speed
transistor, what are the specific requirements

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of these transistors? Specific requirements
of this transistor will be, first of all we

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must have a low base resistance. What do I
mean that we must have a low base resistance?

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That means the extrinsic base must be highly
doped and the extrinsic base must be aligned

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to the emitter.

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That is to say, if this is the base and this
is the emitter, this is the base; your active

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transistor is here. So, this base doping is
automatically fixed by the gain of the transistor,

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but you want to make these regions highly
doped which are extrinsic base. At the same

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time, notice that the extrinsic base must
be separated from the emitter, otherwise we

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will have an n plus p plus junction there,
right. So, again you see, you need to have

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the extrinsic base self-aligned to the emitter.
So, for high speed transistor, one of the

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major requirements is to have the extrinsic
base self-aligned to emitter and of course,

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for any high speed circuits, you must have
low capacitances, right; low collector base

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junction capacitance, low emitter base junction
capacitance and if I want to have low emitter

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base junction capacitance, it is found that
as the device dimensions become smaller, as

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the emitter size gets reduced, okay, let me
redraw this.

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This is emitter, this is base. You see, the
emitter base junction capacitance will have

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two parts. One is the planar capacitance that
is determined by the size, the length of the

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emitter and the other is the peripheral or
the side wall capacitance. So, the emitter

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base junction capacitance will have two parts.

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One is the planar part and the other is the
side wall or the peripheral part and as we

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reduce the emitter dimensions, you see, increasingly
the peripheral capacitance or the side wall

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capacitance become the dominating factor.
As the emitter size reduces, the speed does

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not really become increased to that extent,
because now, the peripheral capacitance is

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dominating instead of the planar capacitance
and you have not done anything to the peripheral

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capacitance. How can you reduce the peripheral
capacitance? By making the junctions shallower;

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not just reducing the emitter size, but also
reducing the junction depth. So, for high

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speed transistors, it is very important that
you have shallow junctions in addition to

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having smaller dimension.

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I just wanted to give you some example; for
example, if the emitter area in micrometer

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square is 1.5 into 1.5 and if the junction
depth, the emitter base junction depth, if

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that is 0.2 micron, then you have C planar
and C side wall, let me call it C p and C

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s, C planar and C side wall, then these two
are, okay, C planar is 4.1 and this is 3.0

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in femto farads, 10 power minus 15 farads
femto farads; one is 4.1 femto farads and

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C s that is the side wall or the peripheral
capacitance is 3 femto farads. On the other

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hand, if I reduce the emitter area to 0.5
into 0.5 and keep the junction depth the same

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as 0.2, then planar capacitance goes down
to 0.46 femto farads, but the side wall capacitance

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is about 1 femto farads. So, you see, as you
reduce the emitter size, for the same junction

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depth the side wall capacitance starts to
dominate, when the emitter size is smaller.

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If we go for shallower junctions, like if
we make it 0.02, nothing happens to the planar

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value of the capacitance, but this reduces
and here also. So, you see, this becomes very

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important when the emitter size is reduced.
For smaller device dimensions, it is very

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important that not merely you reduce the device
dimensions, because that is finally not going

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to determine the speed, it is the peripheral
capacitance or the side wall capacitance and

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that can be reduced only if you reduce the
junction depth, which brings us to the important

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requirement of a high speed transistor - I
must have shallow junctions. But you see,

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we have already stated that it is technologically
difficult to realize shallow junctions; technologically

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it is going to be difficult. The shallower
the junction is technologically if you ..... to

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diffusion or implantation, it is going to
be difficult. The other point is from the

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transistor performance itself.

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Suppose I have emitter and the base and here
I have certain p concentration, then it must

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fall to zero and it is almost a linear fall
and the slope of this line determines the

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gain of the transistor. Now, if I have a shallower
emitter base junction that is if I have a

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smaller emitter region, I have the same hole
concentration and now it must go to zero here.

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That means I have a steeper slope if I want
to have a narrower emitter, if I want to have

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a shallower emitter base junction and if I
have a steeper slope that means the gain of

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the transistor is going to fall. So, if I
want to have very shallow junctions, the gain

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of the transistor is going to be affected
adversely. So, apart from the technological

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difficulty, it is also going to be detrimental
to the transistor performance if we want to

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have a shallow emitter base junction.

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So, what we do is this. We use a poly emitter
transistor; we use a poly emitter transistor.

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What is the significant of having a poly emitter
transistor? That is you have, you deposit

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a poly layer; you implant it n plus and from
that n plus you have, by thermal anneal you

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have a shallow junction. So, your emitter
basically has two parts. One is in the poly,

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the other is the shallow doped region in the
crystalline silicon. Now, what is the situation

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going to be?

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I have realized a shallow emitter junction,
but I have an emitter in poly too. So, my

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emitter basically is having two parts - emitter
in the crystalline silicon and emitter in

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the polysilicon. Now, if you want to look
at how the hole concentration should fall,

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you know, it should actually does not have
to go to zero here; it can come like this

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and then fall like this. I can keep the poly
layer as thick as I want; does not matter,

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because it is not going to affect my peripheral
capacitance at all. The peripheral capacitance

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will be determined only by the junction depth
which is the depth of E C. That means what

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I am trying to say is this.

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I have the p region here for the base and
I have deposited a poly here from which ..... So,

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the side wall capacitance is only determined
by this region which is very shallow, but

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the entire region is working as my emitter
and therefore, the slope of this curve does

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not have to be very steep; it does not affect
the gain of the transistor. In fact, in poly

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emitter transistor the gain is increased.
The poly emitter transistors have a lot of

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gain and the gain will be even more improved.
Basically the gain improves because, hole

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injection is suppressed in this poly and crystalline
interface and it can be further suppressed

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if you put a thin interfacial region here,
thin oxide region here, thin interfacial oxide,

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then the injection of holes will be suppressed
to a larger extent. The gain of transistor

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will become much higher.

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Now the point is, so we have underlined the
basic strategy. What are our requirements?

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First of all, the extrinsic base must be self-aligned
to the emitter and the other thing is that,

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in order to realize a shallow emitter without
having to sacrifice the gain of the transistor,

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we must use a poly emitter. So, this is the
strategy behind a high speed transistor in

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integrated circuit; high speed transistor
as it is seen in ECL. All ECL transistors

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are fabricated in this manner. So, let me
try to outline the steps in this ECL transistor.

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You remember, in a conventional transistor
we started out with a p-type substrate. We

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had an n plus buried layer and then, we had
an n epitaxial layer and we have done LOCOS.

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This is actually my n region and then I have
the p region for the base. I have the n epitaxial

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region and then I have doped p. So far so
good; so far nothing has changed, so far my

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ECL transistor looks exactly the same as the
conventional transistor you have already discussed.

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Now, my first step is to define the extrinsic
base, right. I have doped the intrinsic base.

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This doping is determined by the gain considerations,
by the Gummel number; you have decided how

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much total charge to put in the base, fine.
Now, next step is how to obtain the extrinsic

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base and how to have it self-aligned with
the emitter. So as the first step you are

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going to deposit p plus poly and top it up
with, top it up with CVD SiO 2. So, the yellow

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layer is .... Next, you remove it from certain
portions. Fine; I have removed it from certain

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portions. What should I do next? I should
deposit another, a second layer of CVD SiO

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2 and I do an anisotropic etching to partially
remove the CVD SiO 2 layer. So, what do I

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have? I want to remove it from here.

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However, the side walls are retained and I
remove it from here. In a way analogous to

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my self-aligned I-square L design, I have
retained the side walls of the CVD SiO 2 and

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removed it from everywhere else. That is the
second layer of CVD SiO 2 is retained only

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at the side walls and removed from everywhere
else, agreed.

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Now, all I have to do is to deposit n plus
poly all over and then remove it from certain

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region, so that it is retained only here.
What do I do next? A thermal annealing and

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then, what do I have? We have ....

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This is my emitter; I am using a poly emitter.
I have a shallow junction and also I retain

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the n plus poly. So, this composite layer
can be used as my emitter and you see, look

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at the p plus extrinsic base. They are self-aligned
to the emitter, separated by this spacer layer.

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Without this spacer layer, now you understand
the importance of the spacer, without the

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spacer, I should have a p plus n plus junction.

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This spacer layer actually gives me an extrinsic
base self-aligned to the emitter. This is

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the self-aligned poly emitter transistor with
poly extrinsic base and you can take your

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base contact anywhere from this poly line.
You do not have to have separate space for

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base contact; you can take it directly from
this line, take it out somewhere there, right.

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You do not need ...., this is automatically
aligned to your extrinsic base, this poly

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layer. So, this p plus poly layer itself is
going to serve as your base contact. Considerable

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area saving, you have all your requirements
- you have reduced the extrinsic base resistance,

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you have aligned, self-aligned the extrinsic
base to the emitter, you have realized your

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poly emitter transistor.

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The crucial step in this self-aligned technology
is realization of this spacer. This spacer

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must be thick enough, wide enough so as to
separate the emitter and the extrinsic base.

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At the same time, it should not be too wide.
In that case you are going to have an increase

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in the base resistance. So, you have to control
the width of this spacer layer; the spacer

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layer, the side wall, the spacer side wall
you have to control it very accurately. That

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is the most critical step. So, you can also
have a variation of the same theme, you know.

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..... you could do is, in this case we had
deposited CVD silicon dioxide. Instead of

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that, you could have an undoped poly layer
deposited, so that your spacer is not made

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of CVD SiO 2, but it is made of undoped poly
and later on, you could oxidize this undoped

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poly.

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What are the advantages? You know that when
silicon is oxidized, its width actually increases.

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So, you could actually have a very thin layer
of poly spacer that would increase 2.2 times

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to give you the spacer layer, the adequate
spacer layer. So, that actually offers you

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better control on the spacer layer thickness.
Here you have to control the CVD SiO 2 thickness.

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There you were simply controlling the CVD
poly thickness which can be made very thin

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and then when you oxidize it, it expands and
gives you adequate spacer layer thickness.

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Second advantage is in this particular case,
you see, your surface it has CVD SiO 2. CVD

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SiO 2 is not as good in quality as thermal
oxide. If on the other hand, you deposit undoped

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poly and later on oxidize it, you are going
to have a better quality thermal oxide protecting

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the surface. So, these are the two possible
variations of the same theme. In order to

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have high speed transistors, you could use
that. So many other variations are possible.

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In addition to this, you know, even for the
intrinsic base you could use poly base.

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Now, the most important, most interesting
aspect of this discussion - I have two figures

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here on the board. One is the self-aligned
I-square L and the other is a transistor suitable

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for ECL applications. Look carefully. Don't
you see that they share a number of steps?

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For example, this side wall spacer layer.
I have a very similar step here, when I wanted

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to protect the n collectors from the base
contact; same thing I had to do actually.

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This base p actually could be shared with
these p's; they can be done in the same process

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steps. I could use this portion of the circuit
in order to realize my I-square L, yes? What

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I am trying to drive at is this. That therefore,
I can think of a process flow which will incorporate

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both ECL and I-square L circuits in the same
chip, because you can see that the self-aligned

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I-square L has a lot of steps in common with
the high speed transistor, high speed poly

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emitter transistor. Many of the steps, you
see for example, this poly deposition could

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be shared with this poly deposition, right.
So, now you can think of a circuit which can

42:12.480 --> 42:19.480
house both I-square L and ECL. What is the
advantage? See, ECL circuits are high speed,

42:23.430 --> 42:30.430
high speed circuits; I-square L is high density.
So, you can have a circuit in which you can

42:31.079 --> 42:38.079
try to achieve a combination of both. You
see, you do not want, you may not need the

42:38.270 --> 42:45.270
entire circuit to be very fast. You only want
to hasten up certain bottle necks. So, in

42:45.710 --> 42:52.710
those bottle necks you put ECL, which will
speed up. In the other portions, you probable

42:54.780 --> 43:01.780
do not need such high speed, you need high
density; you use I-square L circuit for that.

43:02.700 --> 43:09.700
So, this is actually a very important technical,
technological approach today. That is instead

43:09.950 --> 43:16.950
of having a particular type of logic circuit,
ECL or I-square L, we can have a combination,

43:18.910 --> 43:25.010
so as to suit the various needs of my circuitry,
right.

43:25.010 --> 43:31.060
As the circuit becomes more and more complex,
you have, you would see that certain regions

43:31.060 --> 43:38.060
is holding up the operation. I need high speed
blocks for those certain regions. Other regions

43:39.770 --> 43:46.770
I need to have high density, low power dissipation.
I-square L will answer admirably for that.

43:47.310 --> 43:54.310
So, more and more the approach is like this,
if we can combine more than one technology

43:54.530 --> 44:01.530
in the same chip and that reaches its culminations
when we can combine both the bipolar junction

44:03.690 --> 44:10.690
transistor and a MOS transistor, as happens
in a biMOS technology. That is the final merger

44:12.740 --> 44:18.819
when we can combine both the bipolar junction
transistor as well as MOS technology. Here

44:18.819 --> 44:24.630
what we are doing is we are trying to combine
two bipolar logic - I-square L and ECL and

44:24.630 --> 44:27.520
we see that that is possible.

44:27.520 --> 44:34.520
Next, we will go on to MOS technology. We
will see how with more and more demands on

44:36.599 --> 44:43.089
the MOS technology, the MOS technology begins
to approach the bipolar junction process that

44:43.089 --> 44:50.089
is a number of steps in a CMOS process flow
is identical to what we normally we need for

44:51.190 --> 44:58.190
bipolar junction transistor and then thereby
we bring about a merger of the two technologies

44:58.260 --> 45:05.260
which is the biMOS technology or biCMOS technology.
So, this is as much as I am going to discuss

45:08.930 --> 45:14.940
right now, about the bipolar junction transistor
technology. In the next class we start with

45:14.940 --> 45:21.310
the MOS technology. First we take up NMOS
technology, because NMOS was the prevalent

45:21.310 --> 45:28.040
MOS technology sometime back, till sometime
back, 10 - 15 years back and now it is CMOS

45:28.040 --> 45:35.040
technology which has taken over from NMOS,
because primarily of its low power dissipation

45:35.780 --> 45:42.440
and also because of the newer CMOS logic,
the domino CMOS logic, whereby we can increase

45:42.440 --> 45:48.180
the packing density of CMOS also to a large
extent. Previously CMOS used to suffer a little

45:48.180 --> 45:55.180
in comparison with NMOS, because you needed
both PMOS and NMOS and as many p mass as there

45:55.339 --> 45:55.710
are NMOS.

45:55.710 --> 46:00.740
The packing density used to suffer a bit,
but now using the domino CMOS logic, we have

46:00.740 --> 46:06.339
changed all that, right. Still you need PMOS
and NMOS, but not in equivalent numbers, right.

46:06.339 --> 46:12.630
So, the packing density has improved a lot
and CMOS of course, it always holds the trump

46:12.630 --> 46:19.630
card that its power dissipation is the minimum.
That is because in a CMOS technology, one

46:20.319 --> 46:27.010
of the transistors is always OFF; whether
it is in logic zero state or in logic one

46:27.010 --> 46:32.510
state, one of the transistors is always OFF.
So, at steady state, power dissipation is

46:32.510 --> 46:39.510
nil. Only when the transition is occurring
from 0 to 1 or 1 to 0, only in that case,

46:40.200 --> 46:45.180
momentarily for a very short time, both the
transistors will be ON and we will have power

46:45.180 --> 46:51.710
dissipation. So, the power dissipation of
a CMOS circuit is actually its secret of success.

46:51.710 --> 46:58.040
You can put in a large number of transistors
in a chip without having to bother about the

46:58.040 --> 47:05.040
power dissipation problem. That is what we
are going to do next. We are going to discuss

47:05.250 --> 47:12.250
the NMOS technology, then the CMOS technology;
then, we will see how CMOS technology is gradually

47:12.250 --> 47:19.250
approaching the bipolar junction transistor
technology and how we can pack both in the

47:33.240 --> 47:40.240
same chip.
