WEBVTT
Kind: captions
Language: en

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Hello, last day we discuss the technology
systems and it is role to deliver mass housing

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in India, we have discussed that the conversational
technology is unable to deliver housing for

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the mass in quicker time.

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So there are alternative options faster technologies
are available, which can deliver housing in

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a quicker time and we also attempted to see
the it is characteristics typologies of the

00:00:54.290 --> 00:00:57.890
technology systems and what are the options
for India.

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So today we will see the examples and how
it can fixable for Indian system like before

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I go to the example and the case study to
understand the applicability for the Indian

00:01:10.840 --> 00:01:17.360
condition briefly touch up on the points,
which we discuss last day like firstly we

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discussed that for conversational technology,
conversational construction methods, the construction

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is fully onsite and due to onsite activities
for the construction sometimes due to the

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weather affect or the extreme weather affect
the construction is not possible.

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For example during rainy season, during extreme
winter, the construction is not possible.

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So as the result the construction become delayed
and because of the delayed construction the

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time escalation and the cost escalation is
obvious reason and the cost escalation is

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there then the affordability or the affordable
housing within the cheaper cost will not possible.

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So how we can tackle this problem, now there
are options, there are technologies, which

00:02:06.820 --> 00:02:12.610
actually involves the lot of manufacturing
of the count building compounds of site that

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is in the factory or it is manufactured and
in a suitable time it is transported from

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the factory and just assembled using either
manual and the industrialized mode of assembling

00:02:26.420 --> 00:02:28.269
in the site.

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So site based activities are minimized so
as result the time is minimized so these kind

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of technology, which involves lot of activities
in the factories and less activity in the

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site it is called industrialized building
system sometimes we call it as modular construction,

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sometime we call it as pre-fabricated construction,
but this is viable option, which other countries

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are also tried.

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Next we discussed that two there are three
type of industrialized building system, one

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is box system, which is nothing, but to contextualizes
a building in terms of various cubes of the

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box as building units, second we discuss the
panel system, panels are the low barring walls,

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which takes the load of the upper floors.

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So panels are very big load bearing and also
there are compound based linear system, frame

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system, which is contextualizes the load bearing
members like say column and also beams as

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individual compound and as a pre-fabricated
compound and we have discussed last day that

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for Indian context apart from the box system
and the panel system, the frame system is

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suitable because of the load condition because
of the high availability of the manual labour,

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all this factors are involve.

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So compound based frame construction and also
amount of in contextual bases, the panel construction

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also can be thought of if possible and then
also we discuss that as process of the industrialization,

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it has specific stages India is currently
in the stages just before the close system,

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so closed is nothing but where only selective
few developers, develops the package the building

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as a package and delivers it.

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No other contractors or manufactures are allow
to monitor or allow to alter the design or

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the constructions where the open system is
a system where many contractors, many developers,

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many manufactures take part.

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It is more open to the various stay holders.

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So open system invites open economy, open
and it discourages the monopoly, and close

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system basically ensure the quality because
it is driven by only one unit, one suppliers

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but sometimes it encourages monopoly.

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So this two are the obvious close system is
come first then it follows the open system.

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So Indian system right now there are various
companies or various manufactures who are

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basically manufacturing building compound
and government also is trying to co-op with

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the trained and the need for the day.

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So, with this background today we will see
that how industrialized building system for

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India can be applicable for mass housing.

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So this picture we saw last day also that
in typical modular construction schedule this

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is time saving because of the offsite construction
activity, the site based construction activity

00:05:54.870 --> 00:05:59.190
is reduced and the site based construction
activity actually done at the construction

00:05:59.190 --> 00:06:00.190
at the plan.

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So now we will see the case study how industrialized
building system in India is available how

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much it can be applicable now before I show
this example and the case study let me tell

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you that government labour rate like say CBIR
or BMPTC or HUDCO lot of experiments where

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there.

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They have developed and Hindustan Private
Limited they have developed very innovative

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building compounds and very building materials
as such and those are tested also and those

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worked very nicely in some of the context,
but here the examples we have taken it will

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show that how in a mass scale in a 1000 of
unit can be developed generated using the

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building compounds in India context that will
see in the next example.

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So the examples we have taken is the Maharashtra
housing area and develop an authority and

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they have tired with another private company
or the manufactures of the very innovative

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building materials.

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Which is called Shirke so the combination
the partnership between the MHADA they take

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up all the most of the affordable housing
and the housing for the poor in the whole

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state of the Maharashtra especially in the
Mumbai major cities, so the materials they

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use for every component of the house like
foundation floor slap, columns and beams,

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wall blocks, finishing and fixture, they take
the floor slab to the wall blocks, they take

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the offsite mechanism system.

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They use the blocks like rain force concrete
block or autoclaved aerated concrete block,

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similarly for this they take the light weight
concrete or AC block.

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Whereas the foundation is done manually and
RCC it is done onsite, similarly the finishing

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and fixtures these are done also onsite.

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So apart from this stages floor slabs, column
and beam and the wall blocks the foundation

00:08:08.190 --> 00:08:14.180
and the finishing and fixtures are done on
site and mostly they use mix on manual and

00:08:14.180 --> 00:08:19.479
they in foundation in column and beam and
the wall blocks.

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Where the foundation and finishing and fixture
say this three activities are taken place

00:08:25.729 --> 00:08:32.900
in the site, these are essentially buy and
enlarge manual process.

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So to illustrate the example we have taken
three different example, different cases,

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different projects at different locations
like MHADA Shirke and Mazgaon in city of Mumbai

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and one project will be there for okay one
project will be showing that under construction

00:08:54.730 --> 00:09:00.700
another project will be showing that it is
completed last few years like 5 years and

00:09:00.700 --> 00:09:06.810
another project will be showing which is completed
more than 20 years or before.

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So that we can understand its quality, its
durability and its performances as building

00:09:11.690 --> 00:09:22.540
as the housing typology this is ongoing project
on Mazgaon so basically it is redevelop of

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transit accommodations done by the Mankhurd
.

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So it consist of 235 transit units in 5 numbers
of G+7 and 66 number of EWS units with still

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17 sorted high.

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They have used a FSI of 2.67 and the densities
above 3000 per hector those who are coming

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from planning or architecture background you
can understand that this density is quite

00:09:51.510 --> 00:09:58.250
very high in terms of Indian context like
in major cities you can see the net density,

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which is calculated in particular plot is
like 1000 or 1500 maximum, but here they could

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achieve more than 3000.

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And they have constructed on frame system
using preferred beam, column, slab and wall

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units.

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I will show how they have constructed.

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So you can see the columns, beams are joint
here this is typical joint of a column you

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can see the shortage of column where a particular
beam will be placed suitably and fixed suitably

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these are pictures showing column units have
whole throughout the column length and it

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is inserted vertically like this so that this
sockets are available for placing of these

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beams and these are some of the beam element
you can see and over the beam you can see

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some of the hankering element where these
slab element will be put and hankered.

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I will show the pictures so that you can understand
well.

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So after placement of the columns and the
beams like this, they place the slab element

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like this so all the slab elements are independent
treated as the independent pre-fabricated

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element some are consisting of the RCC elements
some are consisting of the cellular concretes

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block, which is aerated auto concrete element,
which is completely manufactured in their

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own factory of Shirke and they transport all
this materials and put in this manner.

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After placement of this slab component like
this what they do they just fill up this slab

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over this concrete of three to four inch and
they put the concrete in the wholes of the

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column.

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So whole column beam and the slab become fixed
and it becomes more stable and all the individual

00:12:04.730 --> 00:12:11.320
compounds become one isolated strong compounds
as whole.

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So after putting this screed concrete over
the slab it becomes a complete strong floor

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as such and the whole process of placing column,
beam, slaps and the screed concretes it takes

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not more than 8 to 10 days as I have learned
from the flied visit, which we conducted in

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last one or two years in the various site
of the Mahada housing projects.

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So the floor to floor cycle not more than
8 to 10 days, but at times it can take little

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more depending on whether, but technically
it should not take 8 to 10 days.

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So here you can see that how manual labour
is used to.

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Find tuning of the slab component and hankering
the slab component with the hankers and the

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Shirke left over the main component after
this fine tuning of the slap component then

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the screed concrete will be put and it will
be used.

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You can see the typical pictures of the slap
component, every slab component have the grooves

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like that so that after placement of the slab
component it can be acted like silage one

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unified component as slab and so that it also
bind well.

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It is locked well with each other like this.

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This is the picture of the whole floor.

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It typical floor, this is how their lifting
any pre-fabricated component using quinces

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and this is the typical picture of a wall
component where their using the AC block,

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which we call as light weight block as the
wall component also they use the binder concrete

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binder to so that it becomes strong, it become
unified and this blocks are very light weight.

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This blocks are very light weight single person
can carry and it is also very soft so that

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some person can make groove or can break it
and use it like a common brick, but it is

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manufactured in such dimension which is standardized
dimension and practically u do not need to

00:14:27.630 --> 00:14:39.410
cut AC block too many times so that you reduce
the time requirement for the project construction.

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Now in this picture you can see the some of
the AC blocks tacit in the site.

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these are the window block, this blocks are
also pre-fabricated, it is sometime pre-fabricated

00:14:50.760 --> 00:14:55.850
at the factory, sometimes pre-fabricated at
the site and place like that and these are

00:14:55.850 --> 00:15:05.800
the AC block was how it looks from the outside
and you can see the slab component, photography

00:15:05.800 --> 00:15:13.950
is taken at the floor level so that you can
understand how the joinery and the arrangement

00:15:13.950 --> 00:15:19.570
for ceiling fan is kept here.

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So they use the slab blocks and wall panel
in this size, you can see that these 600 millimetre

00:15:28.500 --> 00:15:37.209
almost 600 millimetre is the standard modern
size what they use and for the blocks they

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use 4 inch, 3 inch or 6 inch module and the
length can be one to four meter for this slabs,

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Len can be 650 for the blocks for the wall
blocks and for wall panels it is one to three

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meters so keeping the thickness as 3 to 5
inch and width as 2 feet they can for the

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one to two meters and 3 meter.

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Now lets us talk about its strength and durability,
the whole structure is designed in such way

00:16:16.709 --> 00:16:26.550
that it will give a life cycle of at least
50 years against its durability, its strength

00:16:26.550 --> 00:16:34.220
against all the possible load component in
the building and they have waited the design

00:16:34.220 --> 00:16:42.560
with help of IIT Bombay and this is the clause
some of the clauses in the contractor between

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the developer or the manufacture and the government
housing authority, housing board authority

00:16:47.670 --> 00:16:53.910
where you can see that 50 years they have
given guarantee against the durability and

00:16:53.910 --> 00:16:57.550
strength for 50 years at least so 50 years.

00:16:57.550 --> 00:17:02.230
So that is there and it is still working for
more than 20 years, some of the projects,

00:17:02.230 --> 00:17:04.110
this particular project was under construction.

00:17:04.110 --> 00:17:10.690
Now this are the arrangement how they put
the convicts for the electrical pipelines

00:17:10.690 --> 00:17:15.880
usually in the normal RCC construction, with
we place electrical concretes floor in this

00:17:15.880 --> 00:17:19.940
slabs, I mean roof slab during the costing,

00:17:19.940 --> 00:17:27.580
But here what they do during the secrete concreting,
which I discussed little before over the pre-fabricated

00:17:27.580 --> 00:17:32.710
slab component on the screed concrete they
take the conflict like that and from the screed

00:17:32.710 --> 00:17:41.390
concrete they take up to the switch board
level, but in the conventional construction

00:17:41.390 --> 00:17:43.350
it is taken from the ceiling.

00:17:43.350 --> 00:17:48.920
So that is difference and another point is
you can see that it is very easily cut by

00:17:48.920 --> 00:17:55.410
common even semi-scale labour so that they
can put this place for concrete like this

00:17:55.410 --> 00:17:56.410
also.

00:17:56.410 --> 00:18:02.720
This is exposed conflicts these are some of
the pictures showing how the plumbing arrangements

00:18:02.720 --> 00:18:06.060
are done.

00:18:06.060 --> 00:18:16.660
The outlets and some of the drops slabs, which
is done incite to those could be kind of a

00:18:16.660 --> 00:18:24.320
next stage of improvement, but these are the
areas where it is working very nicely as a

00:18:24.320 --> 00:18:28.630
product as design, these are the pictures
which is under construction.

00:18:28.630 --> 00:18:33.790
Now we will see some of the project, which
is already constructed to apprise or to assess

00:18:33.790 --> 00:18:38.930
their efficacy against the performances.

00:18:38.930 --> 00:18:45.230
Now this project the new Hindu Mills project
is in Mazgaon, now in Mumbai you now that

00:18:45.230 --> 00:18:49.280
there are many mills, and land so the authority
or the government of Maharashtra they took

00:18:49.280 --> 00:18:54.330
a policy to use that Mill lands for the affordable
housing projects.

00:18:54.330 --> 00:19:01.070
So this is one of the biggest Mill land housing
called New Hindu Mills basically it is combination

00:19:01.070 --> 00:19:06.301
of few Mill land and housing where Mill land
where they have placed also the original staff

00:19:06.301 --> 00:19:12.440
of the Mills some transit accommodation and
few EWS and LIG population.

00:19:12.440 --> 00:19:19.700
You can see the adjoining area is full of
kind slum like situation and this is the housing

00:19:19.700 --> 00:19:22.160
project which we are discussing.

00:19:22.160 --> 00:19:29.050
So far 18 housing projects in the Mill land
was already executed more than 10000 units

00:19:29.050 --> 00:19:33.860
till 2014 when we took the study that time
was done.

00:19:33.860 --> 00:19:39.540
So new Hindu Mill project is the largest and
having more than 5000 units, it is one of

00:19:39.540 --> 00:19:40.940
the biggest projects.

00:19:40.940 --> 00:19:45.480
So objective of this Mill land housing is
to utilize the abundant mill, land in the

00:19:45.480 --> 00:19:51.660
core area of the city in partnership with
the land owner and sharing of the housing

00:19:51.660 --> 00:19:59.200
unit for Mill land employers and the MHADA
for transit as well as EWS unit that I told.

00:19:59.200 --> 00:20:04.200
For development of the other projects, other
slums some of the transit house will be required

00:20:04.200 --> 00:20:11.970
so those transit houses will be accommodate
in this project that was one of the objective.

00:20:11.970 --> 00:20:20.010
So you can see the land area was more than
3 hector, 3.7 hector and it was full G+22/23/24

00:20:20.010 --> 00:20:27.220
storied block having 8 to 12 tenements per
floor and you can see the density.

00:20:27.220 --> 00:20:34.470
It is very, very high density and dense project
with the compact development, which is very

00:20:34.470 --> 00:20:41.280
high, but with this density at least the housing
units are affordable for the poor and the

00:20:41.280 --> 00:20:46.220
lower middle income group or the lower income
group for economical weaker session at this

00:20:46.220 --> 00:20:49.120
density otherwise it is not affordable.

00:20:49.120 --> 00:20:55.910
You can see the layout plan, the layout plan
each building blocks are joint together in

00:20:55.910 --> 00:21:03.480
such way so that it makes internal cote here
for enough light ventilation and you can see

00:21:03.480 --> 00:21:11.000
the typical building units is repetitive because
we talked last day also that the whole industrialized

00:21:11.000 --> 00:21:17.260
process or pre-fabricated process runs on
the standardized design, standardized module,

00:21:17.260 --> 00:21:23.270
so each housing unit is consisting of standardized
module so we will see one such module in detail

00:21:23.270 --> 00:21:24.750
in the next day.

00:21:24.750 --> 00:21:31.560
So this is standardized module of a typical
building block it consist 12 unit this is

00:21:31.560 --> 00:21:38.420
the one unit consisting one multipurpose room
or living room, one bedroom, one WUC, and

00:21:38.420 --> 00:21:45.640
one bus area and one kitchenette with some
storage area and this is the common core with

00:21:45.640 --> 00:21:52.070
staircase and live block where this are the
common lobby to provide the access to each

00:21:52.070 --> 00:21:53.290
and every unit.

00:21:53.290 --> 00:22:02.910
So this is the standardized module, which
they use out of this module this component

00:22:02.910 --> 00:22:12.830
like this lift core and the staircase core
this is done in using the RCC basically and

00:22:12.830 --> 00:22:16.430
some of the element like bigger columns these
are also RCC.

00:22:16.430 --> 00:22:24.540
But apart from that most of the elements are
done by the pre-fabricated wall blocks and

00:22:24.540 --> 00:22:28.160
pre-fabricated components.

00:22:28.160 --> 00:22:36.250
This is finished picture of floor where you
can see the placement of the lobby component

00:22:36.250 --> 00:22:46.660
from bottom it is painted in colours and this
is the picture of the typical kitchen where

00:22:46.660 --> 00:22:54.110
you can see the kitchen slab and the slab
component only one thing that since this particular

00:22:54.110 --> 00:23:03.560
design does not have any balcony as such,
so their using the windows for today the storage

00:23:03.560 --> 00:23:09.350
purpose or in few cases we have also found
that in lobby areas they have used the lobbies

00:23:09.350 --> 00:23:18.720
for keep their today think and this is the
picture taken from inside where you can see

00:23:18.720 --> 00:23:25.580
that the internal arrangement of the slabs
and how they taken the electrical pipe lines,

00:23:25.580 --> 00:23:27.410
which is basically exposed.

00:23:27.410 --> 00:23:31.060
So these are the variation and outcome of
the project.

00:23:31.060 --> 00:23:37.630
This is typical unit plan, having one living
room, one bedroom, kitchen and the WBC and

00:23:37.630 --> 00:23:40.800
one bath now only one path.

00:23:40.800 --> 00:23:46.600
This is very compact design, very compact
design within this much of 225 sq feet of

00:23:46.600 --> 00:23:48.150
corporate area.

00:23:48.150 --> 00:23:54.110
So only think that it could be accommodated
another very small balconies so that people

00:23:54.110 --> 00:24:00.310
could use it in multipurpose way other than
that it is very nice design to accommodate

00:24:00.310 --> 00:24:05.740
and to generate affordable house within this
price and within this much of time.

00:24:05.740 --> 00:24:10.670
So this is general views of the project you
can see it is huge project.

00:24:10.670 --> 00:24:18.390
This is the view from inside of the project.

00:24:18.390 --> 00:24:22.560
Some other views.

00:24:22.560 --> 00:24:29.740
Now we come to one project which is completed
long back more than 20 years to see its quality

00:24:29.740 --> 00:24:35.800
it is projection and other housing project,
you can see the project like this, some of

00:24:35.800 --> 00:24:44.370
surface tax is missing during the investigation,
during our visit, but those are tax developed

00:24:44.370 --> 00:24:49.980
due to poor maintained physically, it is not
structural track as such because structure

00:24:49.980 --> 00:24:57.560
is durable enough giving 50 years of the durability
and the strength as per the design.

00:24:57.560 --> 00:25:04.010
So because of the low maintenances, poor maintenances
of the projects it is showing little bit of

00:25:04.010 --> 00:25:08.640
cracks and some different colours, but otherwise
the structure is good enough.

00:25:08.640 --> 00:25:13.880
So overall influences from our this particular
set of projects is that super structure has

00:25:13.880 --> 00:25:21.340
been found say structurally against whether
effects and all kind of load features like

00:25:21.340 --> 00:25:28.220
say live loaded, loads and load everything,
the pre-fabricated elements like wall slab

00:25:28.220 --> 00:25:29.220
blocks.

00:25:29.220 --> 00:25:34.380
Have perfects used right kind of materials
consisting weight, cost, energy, however it

00:25:34.380 --> 00:25:38.960
needs to be customized unit for the accommodating
electrical and plumbing pipe that when we

00:25:38.960 --> 00:25:44.000
discussed in the fight we understood that
some of the units could be integrated to have

00:25:44.000 --> 00:25:47.930
to the plumbing and electrical installation
so that during the construction somebody does

00:25:47.930 --> 00:25:50.690
not have to make grooves separately.

00:25:50.690 --> 00:25:57.290
Joinery and fittings are the areas where further
improvement can be done, but as if now the

00:25:57.290 --> 00:26:02.430
projects are functioning absolutely in the
good condition it is very viable and visible

00:26:02.430 --> 00:26:08.150
option using frame construction in Indian
context what we discussed.

00:26:08.150 --> 00:26:15.700
Now let us see a comparative cost of the two
projects to compare we have taken two other

00:26:15.700 --> 00:26:22.600
projects so that we can have comparison, we
took we took which is basically being developed

00:26:22.600 --> 00:26:29.460
by in Kolkata is lower income group housing
and we have taken sukaho housing which is

00:26:29.460 --> 00:26:34.730
develop by TATA housing and also we have taken
new Hindu Mills housing, we have taken the

00:26:34.730 --> 00:26:37.870
cost compound from their website.

00:26:37.870 --> 00:26:44.420
So you can see the cost compound it is much
lower than the other conventionally constructed

00:26:44.420 --> 00:26:55.980
projects almost 30 to 40% cost saving as their
and if you see the time in this project sukaho

00:26:55.980 --> 00:27:00.540
and we should go they are taking more than
4 years, but in this case the new Hindu Mills

00:27:00.540 --> 00:27:06.030
housing they have taken two to three years
because this project is very large project

00:27:06.030 --> 00:27:11.670
otherwise in other projects they have taken
one and half years or two years or even less

00:27:11.670 --> 00:27:12.670
than that.

00:27:12.670 --> 00:27:18.791
So median duration of the project is one and
a half year for a mid 500 units or so, but

00:27:18.791 --> 00:27:24.070
here the project was so big that 5000 units
it took two to three years still it is less

00:27:24.070 --> 00:27:29.080
than other conversational projects.

00:27:29.080 --> 00:27:31.430
So now we come to the present status of India.

00:27:31.430 --> 00:27:41.280
In India now we have the pradhan mantri mudra
yojana by the government of India next we

00:27:41.280 --> 00:27:45.020
will discuss the pradhan mantri mudra yojana
in detail and under the pradhan mantri mudra

00:27:45.020 --> 00:27:47.920
yojana want technology submission is contextualized.

00:27:47.920 --> 00:27:54.910
In this technology submission they have identified
total 16 technologies NITS their actually

00:27:54.910 --> 00:28:06.630
basically delivering are offering the research
for the technology submission because not

00:28:06.630 --> 00:28:11.470
all the technology whatever the identified
are tested in the field except one or two

00:28:11.470 --> 00:28:17.310
which I showed today that is why it is under
experimentations so let us summarized the

00:28:17.310 --> 00:28:24.470
discussion what we had today before I conclude
so today we discussed the some of the example

00:28:24.470 --> 00:28:28.370
of industrialized building system in Indian
condition.

00:28:28.370 --> 00:28:33.320
We told that in India after the independences
there are lot of experimentation in material

00:28:33.320 --> 00:28:40.400
and the systems of the buildings by the government
organization NGO, but those who have are basically

00:28:40.400 --> 00:28:45.550
focused on a particular building component
or material, but today we showed another examples

00:28:45.550 --> 00:28:52.000
where a particular agency government agency
is delivering with the partnership with another

00:28:52.000 --> 00:28:59.750
private developer a complete project using
total pre-fabricated units using pre-fabricated

00:28:59.750 --> 00:29:04.680
columns, beams, slab component and wall block
component.

00:29:04.680 --> 00:29:11.720
So that the project is being completed within
the two years for mid sage mass housing project,

00:29:11.720 --> 00:29:17.360
which is comparable to other projects conventionally
constructed, other projects are taking four

00:29:17.360 --> 00:29:24.330
to five years, but here they are taking two
years median and also the project cost is

00:29:24.330 --> 00:29:31.210
also less than other project so the learning
point in this discussion is that for India

00:29:31.210 --> 00:29:37.650
the mass housing project using pre-fabricated
building components or pre-fabricated building

00:29:37.650 --> 00:29:44.550
technology or industrialized building system
is fusible and probably this is future and

00:29:44.550 --> 00:29:49.020
considering this essence government of India
they have contextualized the technology submission

00:29:49.020 --> 00:29:55.940
under Pradhan Mantri Mudra Yojana which we
discussed tomorrow or next lecture in greater

00:29:55.940 --> 00:29:56.740
details so thank you.

